CEREAL KNEEDING TECHNOLOGY
KNEEDING - RIGHT PROCEDURE FOR SUCCESSFUL FARM
WHY IS KNEEDING PROFITABLE?
• No drying costs
• Low energy costs
• Cattle forage for good appetite
• Less dependence on weather conditions
• Longer period of yield collection
• Up to 30% higher yield (dry matter)
• Increased utilization of cereals
• Variety of options for achieving higher yields
• Ability to collect yields three weeks earlier, when the nutrient content is at maximum
Filling wrought cereals in "sausage"
• You do not need any silos, or drier
• A single operation is needed for kneading and preserving of grain cereals
• A simple and fast method
• System of grain preservation, ensures optimal productivity
Storage in the "sausage" is a modern method!
Quality and cost effective fodder
With the help of kneading technology in a cost effective manner, it is possible to produce quality food for livestock and poultry. Due to reduced investments (drying, storage), as well as reducing energy costs (fuel, electricity) profitability of production is increasing. Costs of wrought grains are much lower than the cost of dried cereals.
Flattened grains are ready for consumption without any processing. They can be used directly from the warehouse or as components of mixtures (Total Mixed Ration, TMR for cows) or as a liquid feed for pigs. Silage by grain crushing is based on fermentation, driven by lactic acid bacteria. Suitable environment for the fermentation of lactic acid can be provided by reducing the pH of wrought cereal at 4 and creating anaerobic conditions.
PRODUCTION TECHNOLOGY AND COLLECTION OF YIELD
Cereals intended for kneading may be grown in a similar manner as cereals intended for drying, except that kneading grains are collected 3-4 weeks in earlier while they are still yellow. Namely, for the energy and protein composition of the grains at their maximum level. Earlier collection allows the cultivation of later varieties with higher yield potential. The usage of fertilizer is more elastic, and manure can be freely used. Cereals are yellowish, softer and larger than mature grain.
The percentage of moisture is usually between 30 and 40 percent.
Crushing and ensiling
Special Murska kneading machine is using for grain processing. Additives used during kneading are placed in kneader to mix equally with cereals.
Crushed grains are with high humidity percentage and can easily be compressed to displace the air.
If mashing grains performs on the field, grains from the combine are directly filled into the kneader where simultaneously kneading and application of additives starts. At the end flattened grains are placed on a trailer by elevators and transported to the storage place.
STORAGE
Crushed grains can be stored in airtight "sausages", in silo-Trench, in bunkers or in anaerobic silo towers.
High quality and economical fodder obtained by crushing cereal
- Flattened grains have a high nutritional value
- Flattened grains are ideal for the mixture
- Flattened grains could be given to livestock and poultry
- The cost per energy unit with wrought grains are smaller than the dried grains
- Utilization of phosphorus in swine and poultry industry is much better in the case of wrought than dried grains consumption.
- Flattened grains fit into liquid feeding systems
- Flattened grains are without impurities
- Kneading is a way of grain processing, which requires small energy costs
- Kneading allows collection of the late varieties of grain and corn, a collection can be carried out in various weather conditions
- Drying capacity are not limiting the collection
- Kneading can be lengthen till harvest in the fall.
Quality food for livestock and poultry
Despite earlier performed collection of yield, nutrient content in the crushed grains is similar to grains collected in a mature state.
Cuds
Cattle, which consumes flattened grains grows the same, even faster than those who get dried grains. Numerous studies are confirming that dairy cows which are consuming wrought cereals are giving larger amount of milk for 10-15 percent. In the case of ruminants full nutritional value of wrought cereals are higher than the nutritional value of dried cereals.
The actual amount of wrought grain used to feed, or the amount used for the mixture is larger than the amount of dry cereal, since the content of dry matter content of wrought cereals is lower. Otherwise, flattened grains can be administered as dry grains, therefore feeding can completely replace dry cereals.
Pigs
Crushed grains can be given to pigs. They are ideal for liquid feed. Deviation from 8-10% of the dry matter in the grain in practice has no influence on the daily growth or coefficient of utilization. The content of vitamin E was lower than in dried kibbled grains. Flattened grains feeding of pigs can completely replace the dry cereal.
Livestock
Crushed grains can also be consumed by livestock. Crushed grains increase daily mass and the coefficient of utilization in broilers.
This is related to energy content of wrought grain, which is 25% higher than dried cereals. Increased energy content is a consequence of low glucose B, which results in a lower viscosity of intestinal contents. It is a similar effect as in the enzyme gluconate B. Compared with dried grains, digestibility of lysine and threonyne is improving feeding of poultry for slaughter with crushed grains. Similarly as in the case of pigs, improves digestibility and phosphorus.
About kneading brief
- Collecting yield perform 3-4 weeks before the normal period, while the grains are yellowish. The optimum moisture content of grain for this technology is 30-40%.
- Mashing is performed on the field or on-site storage through Murska kneading machines.
- Usage of additives is from 3-5 liters per ton.
- Storage can perform in silo-Trench, in hermetically sealed "sausages" or silo towers
- Paying attention to compression and coverage is important
- The usage of sealed grain can begin three weeks after the closing of the silo.
NEW W-mashing TECHNOLOGY
Efficient and practical invention of Murska
- Murska W-Max is a powerful kneading machine which meets the requirements of the user. Capacity W-Max is almost 60 t / h (in the case of corn), and low power consumption. The new technology of grinding-kneading guarantee perfect results.
- W-roller can be used for dried grain and grain, which contains moisture during the collection and for the following crops: oats, barley, wheat, corn, peas, beans, and cereal mixture.
- It is particularly suitable for a mixture of beans and peas.
- An optional control system is easy to use. Kneading machine includes automatic control of filling and dosing of preservatives based on the moisture content of the grain. Upon completion of work the system sends a message to a mobile phone, then the entrepreneur is sending invoice. The report contains details of the time and the added preservatives and volume of wrought grains. The system displays received data. In addition, the control system takes care of the safety of the user and equipment. In the case of termination it sends the information to the user and stops the supply of grain.
- Usage of the Murska W-Max is a extremely fun. Adjusting of kneading is easy, but it is rarely necessary. Service points are easily accessible. Developed system of users control frees users worry about preservatives dosage and kneaded grain quantity. Question: is there an easier way of preserving grain?
W-Max 20
Murska W-Max 20 Contractor is a professional mass storage device planned down to the last detail. Kernel pulled by tractor is moving easily even on bumpy ground thanks to the rounded chassis.
Capacity 1,800 liters of additives.
There are many transportation options.
W-Max 10
Murska W-Max 10 Contractor is designed to meet the various users needs. This type of device is supplied with filler. Its capacity is more than enough to work in a field with two combines with Hedera with nearly 4 meter.
W-Max 10 Farmer
Murska W-Max 10 Farmer is designed for use within one economy.
It has a three-point hitch.
Capacity of this kernel is identical like 10 C kernel.
Kernel WITH ROLLERS FOR SUCCESSFUL Economy
Kneaders with Murska rollers have become known for their performance and durability of the rollers. Usage and maintenance of Murska machines is simple. Reliability of functioning in all circumstances has been confirmed worldwide.
Factory Murska does not leave users whose devices may need to be repaired in the period of the greatest harvest. Our efficient customer service and fast delivery of spare parts guarantee that the malfunction will be solved in shortest time.
Experience in Murska kneading cereals dates back to 1969.
VARIOUSEQUIPMENT
- Chassis with wheels with Murska Kernel 350-1000
- Filler for fill plastic hoses - "sausages"
- Barrel holder with capacity of 200 liters for acid
- Hopper extension
- Rollers with teeth of 2 mm and 3 mm
- With usage of best quality rollers it is possible to work three times more than with usual
Murska 350 S2
Kernel with three-point hitch is powered by tractor. It requires a force of 30-40 horsepower or an electric motor of 15 kW. Kneading capacity is 5 t / h and for dry seed is 3-10 t / h, depending on the roller surface.
Murska 700 HD
The smallest HD model is the Murska 700 HD, which is ideal for medium-sized and slightly larger farms. In kernel there are extremely powerful rollers, driven by gears and they can crush millions of pounds of cereal grains.
In wet grain capacity is 10 t / h, and at dried from 8-20 t / h, depending on the roller surface.
Tractor power 70-80 horsepower in needed.
For larger farms
Murska 1000 HD
1000 HD is a larger model of the HD family product, which looks the same as the 700 HD, and its technical parameters are identical, but contain more cylinders and larger elevator. In wet grain flattening the capacity is about 15 t / h. For effective functioning of Murska 1000 HD tractor of 80-90 horsepower is needed.
Kernel is suitable for grinding 30 t / h of dry grain with toothed rollers of 2 mm. Murska kernels 350-1000 blenders could be equipped with chassis with wheels, with two barrel holders for acid capacity of 200 liters and elevator.
Murska 1400 S 2x2
Murska 1400 S 2x2 with a special roller space which is driven by four gears and because of that reaches capacity of mashing up to 20 t / h. Requires a tractor of 140 horsepower.
Kernel has chassis with air cushion, which helps to quickly modify the working location. The standard equipment includes hydraulic elevator, the driving lights and tool boxes.
Murska 1400 S 2x2 is the perfect device for crushing large quantities of grain in a short time.
Murska 2000 S 2x2
Product specifications of Murska 2000S 2x2 and Murska 2000 S 2x2 are the same as its smaller versions 1400 S 2x2, but kneading capacity is higher up to 30 t / h.
It is enough for most active farmers and entrepreneurs. The right choice for those whose time is precious.
UPGRADE YOUR Kernel with "sausage" filling machine
Storage of grain in the "sausage" is a cost-effective and simple solution since it is not necessary to invest in expensive silos and projects to build similar facilities
Kernel equipped with Murska rollers equipped with filler crushes collected wet grain and adds a preservative and fills it in airtight "sausages" - all within one single process. Kneaded grain represents food which is ready for feeding livestock and poultry.
Filling of "sausages" is possible in length of 60 m and a diameter of 2,0 m where fits about 180 m3 of quality and compact grain.
Filling in the "sausage" is excelent, especially in those households that buy only part of the grain. In their case the transport of grain is often done in an irregular manner, and in the process of kneading can reach several-day break. Filling in "sausage" and conservation may be discontinued without extra work.
Murska filler
Filler Murska is separated filling machine, which can be connected to the mill or hopper. Filler, with its hopper is suitable not only for the preservation of grain, but also other substances.
Murska models, which can be upgraded with equipment for filling of "sausages"
Murska 350 S2 • Murska 700 HD
Murska 1000 HD • Murska 1400 S 2x2
Murska 2000 S 2x2 • Murska W-Max 10
Murska W-Max 20
DEVICE FOR FILLING of MURSKA Kernel
- Kernel Murska can be used with feeding trolley on rails or with fixed mixing feeding technology.
- It is easy to use crushed grain feeders as they could be equipped with electric motor,
- Left and right sides of the hopper are easy to open.
Murska crush grain feeder
- With crushed to a grain feeder secures a storage of kneaded and dried grain, and also serves as a device for feeding.
- Robust 6 m3 hopper
- Grains transport by using two conveyor belts from the hopper to the auger for transport
- Reliable elevator for transport from the hopper to the feeder
Murska elevator, which attaches to the trailer
It is used in situations where it is required beside filling machine and elevator, for example, when mashing of grains takes place directly on the field, with a combine harvester on a car.
Assembling is easily, for example, with the help of fork for front loader lifting.
Elevator is powered by hydraulic engine and has a hydraulic cylinder for grade raising.
This hydraulic elevator is adapted for all filler models.
Murska charging device - universal farm transporter
Device is forwarding grain to kneader with rollers, trailers, trucks, or silo, and thus one stage operation: loader using becomes useless.
Grain stays cleaner and augers and kneading rollers are less fraying.
The output effect is about 60 t / h.
Murska Kernel with rollers for processing of dry grain
Kernel with the roller is suitable for crushing dry grain and for feed preparing for livestock and poultry
Murska 220 SM is the foremost member of this family of products: it is a contemporary kneader, which is used for crushing of dry grain and grain with acid. It was created as a result of long-term improvement of the product, which is equally effective in the automated feeding and as part of the manual feeding system.
At the heart of kneaders are rollers, which deserve special attention.
Are attached to a spring, driven by gears (both rollers are driven), and are locked. Magnets are protecting rollers from metal-
Surface of magnet may optionally be with teeth of 2 mm.
Since Murska 220 SM can operate when grain is located between the rollers, it is possible to install it directly under the silo.
Murska 220 SM Super
Efficient Kernel, which is powered with electric engine and it is used for automated feeding chains
Various devices for grain transport from / to the mill
MURSKA 220 SM
Capacity 600-1500 kg / h
Need power 4 kW
Height 650-1300 mm
Width 600 mm
Length 830 mm
The mass of 180 kg
Volume of the hopper 20 l
Protective magnets 2 x Ø80 mm
MURSKA 220 SM SUPER
Capacity 1500-3000 kg / h
Required power 9.2 kW
Height 950-1300 mm
Width 750 mm
Length 1100 mm
The mass of 255 kg
Volume of the hopper 20 l
Protective magnets 2 x Ø80 mm
Murska spiral spare parts
1. Point of discharge, open model
2. Count of discharge with gasket
3. Pipes coupling
4. The spiral pipe O75 / O110 mm
5. HD spiral pipe 45 ° angle, o75 / O110 mm
6. HD vertical spiral pipe: O75 / O110 mm
7. Hopper under the silo with charge controller
8. Round hopper under the silo with charge controller
9. Filling pressure on spiral with adjusting of the filling volume
10. Filling pressure on spiral with bearings
11. Discharging pressure on bearings
12. Engine for pressure discharge
13. 1 + 2 engine for pressure discharge
14. Control centers and detectors
Vertical spiral transporter Murska - efficient transport of grain
Vertical conveyor spiral Murska is an efficient solution for the transfer of grain and fodder because:
• Gentle - does not lead to breakage of grain
• Light as a feather
• Less power is needed - quiet operation
• Dimensions and additional details according to needs (length: 2-12 m)
MURSKABIOPACKER - ACCESSORIES, BAGS AND TIPS
Composting in bags - economically and quickly
Composting in bags is environmentally friendly method by which the fertilizer can be converted into a soil rich in minerals. Composting in bags is more intense due to air flow caused by the fan and the heating effect of black plastic sheeting. Weight is reduced by about one third, and it becomes hygienic, homogeneous and odorless.
What is the purpose of composting in bags?
Composting in bags does not require any isolation of the soil, as well as a drain.
Bag composting allows easy and quick treatment of waste.
Composting in bags is very suitable, for example, composting horse or chicken manure. Murska Biopacker contains a wide drain packing and auger of large capacity, so that the stones, pieces of wood and other objects are not threaten to packaging process.
Efficient composting
Auger packaging
• Diameter: 570 mm
• Material: abrasion resistant steel of 8 mm
Hydraulic operation
• Hopper can be raised and lowered, which helps the machine to be clean
• Control brakes for control of compacting materials
• Hydraulic Brakes
Tel/fax: +381 24 410 0027
e-mail: office@isv.rs
